With its focus on the essentials of dynamic image analysis, the CAMSIZER S1 is purpose-built for basic quality control applications. This streamlined approach results in a system that is not only more efficient but also easier to use.
Users can expect a seamless experience, from sample preparation through to final analysis, making the CAMSIZER S1 the most efficient choice for laboratories and production facilities seeking to enhance their quality control processes without the complexity of more advanced systems. The CAMSIZER S1 can handle a vast variety of applications, with excellent repeatability and correlation to traditional sieve analysis. Simultaneously, it delivers basic particle shape information. The CAMSIZER 3D and CAMSIZER S1 are two devices that look almost identical from the outside but are suitable for different applications and levels of complexity. While the CAMSIZER S1 is a cost effective entry-level device with a focus on quality control of standard applications, the CAMSIZER 3D is designed more for sophisticated shape analysis and applications in research and development.
キャリブレーションレチクル
CAMSIZER S1のカメラ校正は、レチクルにより数秒で行うことができます。レチクルには直径が厳密に規定された様々なサイズの円がリソグラフで印刷されており、この円を測定することで2台のカメラの最適化が実施されます。キャリブレーション後、その結果を印刷して保存します。
サンプルフィーダとホッパー
CAMSIZER S1は、サンプルの特性と必要な測定データに応じて、適切なサンプルフィーダとホッパーを選択できます。3D解析を行う際は、幅の狭いシステムで粒子追跡性能を高め、2D解析の場合は、幅の広いシステムで効率よく粒子画像を取得します。
ガイダンスシート
ガイダンスシートは、サンプルがシュートの振動で跳ね上がってしまう特性の場合に、適切な測定ゾーンへサンプルを導く効果があります。モーター駆動のガイダンスシートでは、より整然とした粒子の流れを作り出すことが可能となります。
監査証跡
CAMSIZER 3Dのソフトウェアは、オプションにて製薬業界で有効な監査証跡が可能となります。オペレータのアクセスレベルに応じた操作制限を行い、全ての操作履歴を記録します。また、測定結果には、品質保証のための電子署名が可能です。
サンプル縮分機
特に粒子径分布の幅が広いサンプルの場合には、サンプリングエラーを抑えることが測定再現性を高めるために重要です。ヴァーダー・サイエンティフィックグループの一員であるレッチェ社製品、二分割機、及び、回転式縮分機は、サンプリングエラーを抑えた適切な測定に有効です。
バルク材料の流動性、溶解性、ろ過効率、反応性、研磨性、味などの多くの特性は、粒子径分布・粒子形状に大きく影響されます。そのため、粒子径分布・粒子形状は、様々なアプリケーションの品質管理において評価されています。
The CAMSIZER S1 provides important measurement data within a few minutes that determines the quality of the sample. The results are consistent with traditional sieve analysis, which means that established product specifications do not need to be changed. Due to the high level of automation, measurement errors are virtually impossible, with significantly higher sample throughput. Another advantage is that shape analysis provides additional information about the sample that is not accessible with sieve analysis.
砂
肥料
砂糖
Sand is one of the most important standard applications for dynamic image analysis. With a nominal size of 63 μm to 2000 μm, sand is exactly within the measuring range of the CAMSIZER S1. Both broad distributions and closely sieved fractions can be easily analyzed with the CAMSIZER S1 within a very short time, whereby the results are compatible with those of sieve analysis. Our measurement examples show 5 repeat measurements of a broadly distributed sand sample including the expected range of sieving results for this product.
Fertilizers are one of the main applications for Dynamic Image Analysis. The biggest advantage is the fast measurement and high sample throughput, which means that fluctuations in product quality can be detected early, and the process can be adjusted immediately. This reduces the production of rejects and offers real cost savings. A well-adjusted image analysis system provides the complete size and shape distribution of a fertilizer sample within two minutes.
The CAMSIZER S1 can be used for rapid quality control when analyzing aggregates. The device's ability to measure both broadly and narrowly distributed samples with excellent agreement to sieve analysis is impressive. The example shows two samples of crushed rock, one with a size range of 63 μm to 4 mm and one with a narrow grain size range from 710 μm to 1.25 mm.
Depending on further use, different sugar size distributions must be produced, e.g. for beverages, baking mixes, confectionery, or household sugar. The CAMSIZER S1 is suitable for the rapid characterization of sugar, which is particularly advantageous during the beet harvest, when a lot of material is produced, as the time-consuming sieve analysis is no longer necessary.
The measurement example shows five measurements of a common sugar sample and the corresponding sieve analysis. Of course, all other free-flowing bulk materials, such as salts, can be measured just as well with the CAMSIZER S1.
アプリケーションデータベースに各種資料を掲載しております。
粒子径分布、粒子形状の全てのパラメータにおける測定結果はを一目で確認することができます。測定画面上におけるデータ出力形式は自由に変更が可能であり、レポート出力も評価に必要な項目に応じてオリジナルな形式で行うことができます。
| 測定原理 | デジタル画像解析 (ISO 13322-2) |
| 測定範囲 | 30 µm to 5 mm (recommended 50 µm to 4.5 mm) |
| 粉砕条件 | 2D particle analysis with basic size and shape definitions |
| カメラ | 12.5 Megapixels |
| 測定時間 | approx. 2 to 5 min (depends on required measurement statistics) |
| ソフトウェア | Microtrac DIMENSIONS |
| 外形寸法 | 850 × 650 × 350 mm |
| 重量 | 約 40 kg |
| CE認定 | あり |
